Mechanisms — IGCSE Design & Technology (0445) questions by topic
Mechanisms questions ask candidates to explain motion conversion in an internal combustion engine, describe how spur gears make two shafts rotate the same way, and sketch cams or linkages such as those in garden loppers. Command words including give, state, explain, describe and sketch each demand a different level of detail, from a one-word conversion type to a full working explanation.
Marks stretch from 1 to 25 across 60 real questions taken from 2023 to 2025 papers. Because a mechanism sketch or explanation is either mechanically correct or it isn't, submitting answers for instant marking lets you check proportions, direction of rotation and terminology immediately rather than repeating the same misunderstanding across a whole paper.
What examiners look for
- Examiners repeatedly note candidates mixing up the motion conversion at the gyroscope axle, and stating cost-related properties of nylon, which are not credited.
- A recurring weakness was unfamiliarity with different linkage types, with notes on operation often lacking detail, and failure to name the example of the third order lever.
- Strong answers correctly identified that the reciprocating piston converts motion to rotary motion at the crankshaft.
- Reports praise candidates who drew a square cam in suitable proportions to give four lifts per revolution.
- Good responses gave nylon's properties as self-lubricating, low-friction or an insulator, and identified the parallel linkage, explaining that it keeps the load horizontal so liquids do not spill.
May–June 2025, Paper 41
Explain why spur gears are used to transmit motion in a mechanism.
Answer this question and get it marked →Describe how two shafts can be made to rotate in the same direction using spur gears.
Answer this question and get it marked →Use sketches and notes to show a parallel linkage.
Answer this question and get it marked →(a) Fig. 11.1 shows two views of a badge-making machine which is used to press a clear plastic sheet over a paper badge and badge blank. View A shows the machine at rest, with a…
Answer this question and get it marked →May–June 2025, Paper 42
Friction can be reduced by design. Give two examples of how friction can be reduced when designing a car.
Answer this question and get it marked →Fig. 5.1 shows part of the drive mechanism on a steam locomotive. Fig. 5.1 is a photograph of the driving wheels of a steam locomotive showing the connecting/coupling rod and…
Answer this question and get it marked →State the type of motion associated with each symbol in Fig. 6.1. Fig. 6.1 shows four motion symbols: A is a straight double-headed (two-way) horizontal arrow; B is a curved…
Answer this question and get it marked →Fig. 10.1 shows a pair of garden loppers used to cut branches from trees. Fig. 10.1 is a photograph of long-handled garden loppers (a cutting blade at the head pivoting against an…
Answer this question and get it marked →May–June 2025, Paper 43
Explain why spur gears are used to transmit motion in a mechanism.
Answer this question and get it marked →Describe how two shafts can be made to rotate in the same direction using spur gears.
Answer this question and get it marked →Use sketches and notes to show a parallel linkage.
Answer this question and get it marked →Fig. 11.1 shows two views of a badge-making machine which is used to press a clear plastic sheet over a paper badge and badge blank. View A shows the machine at rest with a spring…
Answer this question and get it marked →May–June 2024, Paper 32
Fig. 10.1 shows part of an incomplete design for a towel rack. The backboard is made of hardwood and the arm is made from Ø8 aluminium rod. Use sketches and notes to show how the…
Answer this question and get it marked →May–June 2024, Paper 41
Fig. 3.1 shows a lever (L1) being used to move a link rod that is attached to a second lever (L2), via fixed pivot points and link rods Y and Z. (a) State the class of levers L1…
Answer this question and get it marked →Oil or grease can be used to reduce friction in a moving joint. Give two benefits of reducing friction in a mechanism.
Answer this question and get it marked →Give two reasons for using spur gears in a mechanism.
Answer this question and get it marked →(a) Fig. 11.1 shows a piece of exercise equipment in a park. The equipment uses feet and hands to operate it (foot pedals shown). (a)(i) From the list below, give the name of the…
Answer this question and get it marked →May–June 2024, Paper 42
Use sketches and notes to show one example of a first order lever and one example of a third order lever. Use the space provided above each label.
Answer this question and get it marked →Fig. 5.1 shows three different arrangements of spur gears (A: driver and driven equal-size meshing gears; B: small driver meshing with large driven gear; C: driver and driven…
Answer this question and get it marked →Fig. 6.1 shows an electric scooter (with motor casing). Give the conversion of motion that occurs when the motor operates, and the scooter starts to move. Complete: ............…
Answer this question and get it marked →(a) Fig. 11.1 shows a gardening tool used for cutting branches from trees. It uses a lever combined with a gear mechanism to provide the cutting force (a larger gear and a smaller…
Answer this question and get it marked →May–June 2024, Paper 43
Fig. 3.1 shows a lever (L1) being used to move a link rod that is attached to a second lever (L2), via fixed pivot points and link rods Y and Z. (a) State the class of levers L1…
Answer this question and get it marked →Oil or grease can be used to reduce friction in a moving joint. Give two benefits of reducing friction in a mechanism.
Answer this question and get it marked →Give two reasons for using spur gears in a mechanism.
Answer this question and get it marked →(a) Fig. 11.1 shows a piece of exercise equipment in a park. The equipment uses feet and hands to operate it (foot pedals shown). (a)(i) From the list below, give the name of the…
Answer this question and get it marked →October–November 2024, Paper 41
Fig. 4.1 shows a car handbrake lever (pivot at point X, handbrake cable). (a) Describe how friction in the pivot at point X can be reduced.
Answer this question and get it marked →Give two reasons for choosing spur gears to drive a mechanism.
Answer this question and get it marked →Fig. 6.1 shows two spur gears - a large drive gear A meshing with a smaller driven gear B. State two effects of using the spur gears shown in Fig. 6.1.
Answer this question and get it marked →(a) Fig. 10.1 shows a mechanism used to raise or lower a gate on a waterway (a shaft with a square taper; parts X and Y). (a)(i) State the names of parts X and Y that are used in…
Answer this question and get it marked →October–November 2024, Paper 42
Fig. 4.1 shows a car handbrake lever (pivot at point X, handbrake cable). (a) Describe how friction in the pivot at point X can be reduced.
Answer this question and get it marked →Give two reasons for choosing spur gears to drive a mechanism.
Answer this question and get it marked →Fig. 6.1 shows two spur gears - a large drive gear A meshing with a smaller driven gear B. State two effects of using the spur gears shown in Fig. 6.1.
Answer this question and get it marked →(a) Fig. 10.1 shows a mechanism used to raise or lower a gate on a waterway (a shaft with a square taper; parts X and Y). (a)(i) State the names of parts X and Y that are used in…
Answer this question and get it marked →October–November 2024, Paper 43
Fig. 4.1 shows a car handbrake lever (pivot at point X, handbrake cable). (a) Describe how friction in the pivot at point X can be reduced.
Answer this question and get it marked →Give two reasons for choosing spur gears to drive a mechanism.
Answer this question and get it marked →Fig. 6.1 shows two spur gears - a large drive gear A meshing with a smaller driven gear B. State two effects of using the spur gears shown in Fig. 6.1.
Answer this question and get it marked →(a) Fig. 10.1 shows a mechanism used to raise or lower a gate on a waterway (a shaft with a square taper; parts X and Y). (a)(i) State the names of parts X and Y that are used in…
Answer this question and get it marked →May–June 2023, Paper 41
Fig. 4.1 shows two arrangements of spur gears (A: small driver, large driven; B: equal-size driver and driven). Describe the changes in output that will occur for each arrangement…
Answer this question and get it marked →Give one reason for lubricating steel spur gears in a mechanism.
Answer this question and get it marked →Give one result of not lubricating a mechanism running at high speed.
Answer this question and get it marked →Fig. 11.1 shows a water spray bottle operated by finger pressure on the operating lever. (a)(i) Add the letters 'L', 'F' and 'E' to the correct circles in Fig. 11.1 to identify…
Answer this question and get it marked →May–June 2023, Paper 42
Fig. 5.1 shows a mechanism made up of different linkages (link C, link D, and a crank). (a) State the type of motion of link C when the crank is turned.
Answer this question and get it marked →Fig. 6.1 shows two spur gears, a 24 t drive gear meshing with a 24 t gear. State two results of rotating the drive gear in the direction shown.
Answer this question and get it marked →(a) Fig. 11.1 shows part of a bicycle chain with four positions identified (A, B, C, D). (a)(i) Give the two positions on Fig. 11.1 where lubrication should be applied.
Answer this question and get it marked →May–June 2023, Paper 43
Fig. 4.1 shows two arrangements of spur gears (A: small driver, large driven; B: equal-size driver and driven). Describe the changes in output that will occur for each arrangement…
Answer this question and get it marked →Give one reason for lubricating steel spur gears in a mechanism.
Answer this question and get it marked →Give one result of not lubricating a mechanism running at high speed.
Answer this question and get it marked →Fig. 11.1 shows a water spray bottle operated by finger pressure on the operating lever. (a)(i) Add the letters 'L', 'F' and 'E' to the correct circles in Fig. 11.1 to identify…
Answer this question and get it marked →October–November 2023, Paper 41
Sketch and name one example of a third order lever.
Answer this question and get it marked →Fig. 5.1 shows a linkage used on a front loader truck. (a) Name the type of linkage shown in Fig. 5.1.
Answer this question and get it marked →Fig. 6.1 shows a simplified line drawing of a small internal combustion (IC) engine (cylinder, piston, crankshaft). State the conversion of motion that takes place in the IC…
Answer this question and get it marked →(a) Fig. 10.1 shows a cam and follower mechanism (spring, nylon bearing, cam follower, cam position). (a)(i) Draw a cam on the position shown in Fig. 10.1 to operate the cam…
Answer this question and get it marked →October–November 2023, Paper 42
Sketch and name one example of a third order lever.
Answer this question and get it marked →Fig. 5.1 shows a linkage used on a front loader truck. Name the type of linkage shown in Fig. 5.1.
Answer this question and get it marked →Fig. 6.1 shows a simplified line drawing of a small internal combustion (IC) engine, with the cylinder, piston and crankshaft labelled. State the conversion of motion that takes…
Answer this question and get it marked →Fig. 10.1 shows a cam and follower mechanism (spring, nylon bearing, cam follower, cam position). Draw a cam on the position shown in Fig. 10.1 to operate the cam follower 4 times…
Answer this question and get it marked →October–November 2023, Paper 43
Sketch and name one example of a third order lever.
Answer this question and get it marked →Fig. 5.1 shows a linkage used on a front loader truck. Name the type of linkage shown in Fig. 5.1.
Answer this question and get it marked →Fig. 6.1 shows a simplified line drawing of a small internal combustion (IC) engine, with the cylinder, piston and crankshaft labelled. State the conversion of motion that takes…
Answer this question and get it marked →Fig. 10.1 shows a cam and follower mechanism (spring, nylon bearing, cam follower, cam position). Draw a cam on the position shown in Fig. 10.1 to operate the cam follower 4 times…
Answer this question and get it marked →