Materials — AS & A Level Design And Technology (9705) questions by topic

Materials questions cover selecting and justifying real material choices, such as why MDF suits an adjustable table, why recycled card was chosen for packaging, or why plywood's perpendicular veneers make it stable enough for a given product. Describe, explain and discuss want reasoned points tied to a named material's properties, while state and give test shorter factual answers about processes or finishes.

28 questions from 2023 to 2025 sit on this page, worth between 10 and 20 marks. Because material-choice answers are marked on feasibility as much as correctness, submitting a justification for instant marking flags quickly whether a suggested material or process, such as centre-lathe turning or sand casting, would actually work for the scale and setting described in the question.

What examiners look for

May–June 2025, Paper 31

Question 1 · 20 marks

Fig. 1.1 shows details of a tile holder for a game. The 3D isometric sketch shows a long, shallow channel/tray shape: a flat base with a low back panel and two short end panels…

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Question 5 · 10 marks

(a) Describe one process that can be used to enhance the property of a metal. [2 marks] (b) Explain one disadvantage of applying a finish to a material. [2 marks] (c) Discuss the…

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May–June 2025, Paper 32

Question 1 · 20 marks

Fig. 1.1 shows details of a tile holder for a game. The 3D isometric sketch shows a long, shallow channel/tray shape: a flat base with a low back panel and two short end panels…

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Question 5 · 10 marks

(a) Describe one process that can be used to enhance the property of a metal. [2 marks] (b) Explain one disadvantage of applying a finish to a material. [2 marks] (c) Discuss the…

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May–June 2025, Paper 33

Question 1 · 20 marks

Fig. 1.1 shows details of a tile holder for a game. The 3D isometric sketch shows a long, shallow channel/tray shape: a flat base with a low back panel and two short end panels…

Answer this question and get it marked →
Question 5 · 10 marks

(a) Describe one process that can be used to enhance the property of a metal. [2 marks] (b) Explain one disadvantage of applying a finish to a material. [2 marks] (c) Discuss the…

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May–June 2024, Paper 11

Question 1 · 20 marks

Fig. 1.1 gives details of a balancing figure which is to be made in a school workshop. The figure itself is made from Ø6 stainless steel bar bent into an abstract human form. It…

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Question 2 · 20 marks

Fig. 2.1 gives details of an architectural model which is to be made in a school workshop. The model consists of Part A (Styrofoam block 100 × 130 × 130), Part B (Styrofoam block…

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Question 3 · 20 marks

Fig. 3.1 gives details of a model of a wind turbine which is to be made in a school workshop. The model has rotor blades and a generator at the top. Part A is a tapered aluminium…

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May–June 2024, Paper 12

Question 1 · 20 marks

Fig. 1.1 gives details of a balancing figure which is to be made in a school workshop. The figure itself is made from Ø6 stainless steel bar bent into an abstract human form. It…

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Question 2 · 20 marks

Fig. 2.1 gives details of an architectural model which is to be made in a school workshop. The model consists of Part A (Styrofoam block 100 × 130 × 130), Part B (Styrofoam block…

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Question 3 · 20 marks

Fig. 3.1 gives details of a model of a wind turbine which is to be made in a school workshop. The model has rotor blades and a generator at the top. Part A is a tapered aluminium…

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May–June 2024, Paper 31

Question 1 · 20 marks

Fig. 1.1 shows details of a spinning die to be used with board games. The die has: a cylindrical handle end (Ø10 × 30 mm), a hexagonal section (hexagon 30 AC across corners), a…

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May–June 2024, Paper 32

Question 1 · 20 marks

Fig. 1.1 shows details of a spinning die to be used with board games. The die has: a cylindrical handle end (Ø10 × 30 mm), a hexagonal section (hexagon 30 AC across corners), a…

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October–November 2024, Paper 12

Question 1 · 20 marks

Fig. 1.1 gives details of a desk tidy which is to be made in a school workshop. Part A: body of elephant made from beech, approximately 200 mm long × 120 mm tall × 50 mm wide,…

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October–November 2024, Paper 13

Question 1 · 20 marks

Fig. 1.1 shows details of an outdoor picnic bench. The bench is made from 40 × 100 mm pine. It includes six 40 × 100 × 1400 mm slats with an 8 × 8 mm chamfer on all long edges.…

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Question 2 · 20 marks

Fig. 2.1 shows details of a package for a coffee cup and saucer. The package is made from corrugated card and is a triangular prism shape, approximately 140 × 140 × 200 mm. It has…

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October–November 2024, Paper 32

Question 1 · 20 marks

Fig. 1.1 shows a hole marked out on a flat sheet. The flat sheet is 90 mm wide × 110 mm tall. The hole to be cut out is a T-shaped slot: the circular top part is Ø15 mm centred 15…

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Question 4 · 20 marks

Fig. 4.1 shows a cylindrical gift box (Ø80 × 40 mm high). The box is shown in two parts: a shallow lid and a deeper base. (a)(i) Name a specific metal that could be used to…

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October–November 2024, Paper 33

Question 1 · 20 marks

Fig. 1.1 shows details of an egg holder made in a school workshop. The egg holder is 70 mm wide and 60 mm deep. It has a Ø40 mm circular hole to hold the egg and an R20 mm curved…

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Question 5 · 20 marks

Choose TWO of the following joining processes. For each chosen process: (a) Describe how the process is carried out. [12 marks — 6 marks each] (b) Compare and contrast extruding…

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May–June 2023, Paper 12

Question 1 · 20 marks

Fig. 1.1 gives details of a set of weighing scales to be made in a school workshop. The scales consist of a plywood arm that pivots on an upright made from 15 mm thick pine, with…

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Question 2 · 20 marks

Fig. 2.1 gives details of packaging for a drinking glass, to be made in a school workshop. The packaging is a box 100 × 100 × 120 mm high made from recycled card, with the…

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Question 3 · 20 marks

Fig. 3.1 gives details of a model of a height adjustable table which is to be made in a school workshop. The model consists of a flat rectangular table top (200 mm wide) supported…

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May–June 2023, Paper 32

Question 1 · 20 marks

Fig. 1.1 shows details of a support for a flat-pack bookshelf. The support is a small bracket with a cylindrical peg (Ø6 mm) projecting from one face; the peg locates into a…

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Question 6 · 20 marks

Describe how the following are used in the testing of the performance of materials or prototypes. Use one example for each to support your answer. (i) photoelasticity [3]; (ii)…

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October–November 2023, Paper 32

Question 2 · 20 marks

Fig. 2.1 shows details of an adjustable desk lamp. Select one of the lamp components, either Part A (knurled adjusting handle) or Part B (stem). State a suitable material for the…

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October–November 2023, Paper 33

Question 1 · 20 marks

Fig. 1.1 shows a small garden table. The table is an isometric drawing of a rectangular table top with rounded corners, dimensioned 800 mm long by 450 mm wide, supported on four…

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